Selecting the optimal tank lining to ensure its longevity can be a complex decision. Here are the critical factors to consider.
- Understand the characteristics of your tank and plan accordingly
What material was used to construct your tank? Is it made of carbon steel? If it is, then a lining will likely be required to protect both the tank and its contents. However, if the material is stainless steel, a lining may not be necessary.
Once you’ve decided to line your tank, thorough preparation is essential to ensure proper application. A well-executed application ensures that the tank lining lasts as long as possible, thereby extending the time between maintenance intervals.
Blasting and cleaning are likely to be necessary, and maintaining control over humidity is crucial for achieving a high-quality finish.
2. What type of substances will be stored in the tank?
Will the stored products be acidic? Or are they expected to be amine-based liquids? Both of these, along with non-acidic substances such as crude oil and hydrocarbon-based fuels, can impact the tank lining. It’s essential to select a lining that protects both the contents and the tank itself; otherwise, there’s a substantial risk of contaminating the stored product.
Jotun’s tank linings include detailed chemical resistance charts that specify various stored chemicals, as well as storage temperatures and concentrations.
3. What temperatures will the tank have to handle?
Different products require specific storage temperatures. For example, crude oil or palm oil usually need storage temperatures of 60°C or higher to keep them in their liquid state and enable pumping out of the tank. When storing such products in a lined tank, it’s crucial for the lining to withstand the stored product at the prescribed temperature.
4. Future-proofing your tank
Throughout its operational life, your tank is likely to store a diverse range of products and chemicals. It’s wise to consider lining it with a coating that can accommodate various substances, both current and future, to facilitate maintenance and ensure uninterrupted operation.
Choosing a lining that can withstand even the most demanding conditions allows you to maximize your tank’s lifespan. While the initial investment may be higher, the potential savings from not needing to reline your tanks if your storage requirements change could be significant in the long run. Evaluating potential future production changes will help you select the best protection for your needs and streamline the process of returning your tank to service.
5. How often will the tank be inspected?
For regular inspections, it’s recommended to choose a lining with a smooth surface that is easy to clean and can withstand tasks like degassing for crude oil tanks. In situations where frequent inspections are not required, your lining should provide the necessary level of protection, giving you confidence that it doesn’t need frequent monitoring.
6. How quickly can the tank be returned to service?
This is a critical concern for maintenance managers. Time is of the essence, and it’s essential to swiftly return the tank to operation after any shutdown, whether planned or unplanned. Even if spare tanks are available in your facility, operational flexibility may be limited, potentially resulting in lower capacity than needed.
Choosing the optimal tank lining is a complex and time-intensive task. Equally vital is selecting a coating provider who can guide you through the entire process, from initial consultation to post-job support. With our extensive product testing, expertise in tank linings, and a proven track record of satisfied customers, you can rely on receiving exceptional support at every stage of your project.
We offer tried and tested services in Crockett, Grapeland, Kennard, Latexo, Lovelady, Ratcliff, HOUSTON, TEXAS.
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Call Panel Tanks by American Tanks at +1 800 656 0167
Or email at info@americanpaneltanks.com
1305 W 11th St #4087 Houston, TX 77008 USA
3711 Long Beach blvd Suite 4057 4th Floor # 1079 Long Beach, CA 90807 USA