Hot Dip Galvanized Panel Tanks
Hot-Dipped Galvanized Panel Tanks
For years, tank manufacturers worldwide have utilized hot-dipped galvanized steel fabrication for commercial storage tanks. Galvanization is a process designed to prevent corrosion, where steel sheets or components are submerged in a solution to create a protective, anti-rust coating.
Panel Tanks by American Tanks has been supplying hot-dipped galvanized steel tanks to American industries for decades, offering customized round and square tank solutions for various applications. Additionally, we offer a range of liner membranes and waterproofing products specifically designed for hot-dipped galvanized panel tanks.
Our expertise also includes collaborating with numerous clients across various industry sectors in America, ranging from Agriculture to Food Processing.
The Manufacturing Process of HDG Storage Tanks
The molten zinc treatment transforms standard steel into highly durable sheeting by interacting with the iron content during the dipping process. This interaction produces an alloy coating that offers outstanding surface protection against corrosion and results in a glossy, smooth, and reflective finish.
The solution coats all surfaces, ensuring that both the interior and exterior of the new tank are completely galvanized and protected. The zinc-coated final product is manufactured in sheet form, from which individual panels are created.
These panels are then assembled on-site by bolting them together to construct the tank. Subsequently, the process involves installing the roof, connecting plumbing, and adding accessways, safety features, and other necessary components.
What can Hot-Dipped Galvanized Tanks Store?
- Dual-Purpose Reservoirs: Certified freshwater reservoirs serve as a reliable source of drinking water and irrigation water.
- Reserves for Firefighting Operations.
- Liquid Hydrocarbons: Oils and Fuels.
- Loose, Dry Products: Dry Feed and Commodities.
- Storage for Diverse Waste Streams: Accommodating both liquid and solid waste.
HDG Tanks: a Staple in Various Industries
- Farming.
- Construction Industries.
- Mining.
- Oil and Gas Production.
- Rural Applications - Fire tank farms.
The Advantages of Panel Tanks by American Tanks
- Value Leader: Delivers superior corrosion protection and durability without breaking the bank.
- Zinc-Reinforced: Engineered with zinc alloy for superior strength and corrosion resistance.
- Double Duty Texture: Offers a beautiful look and helps camouflage damage.
- Standard Convenience: Features a built-in manual level indicator and ladder components for easy access.
- Adaptable Modern Design: Blends seamlessly into any commercial or industrial setting.
- 360° Galvanized Protection: Entire tank, including roof and floor, is coated with a protective layer of zinc for lasting durability.
- Effortless Upkeep: Requires minimal cleaning, both internally and externally, and effectively prevents moisture from entering..
- Superior Strength in Every Joint: High-tensile bolts and seams provide exceptional strength and resilience throughout the tank structure.
- Tailored Tank Solutions: Build your ideal tank with our extensive selection of fittings, valves, flanges, ladders, level indicators, and more. We can even offer digital accessories upon request.
Long-Lasting Value with HDG Steel
The costs related to coating and upkeep of hot-dipped galvanized tanks are significantly lower in comparison to other steel tank choices. Unlike many epoxy-coated or painted tanks, the surfaces of these tanks do not necessitate re-treatment over their operational lifespan.
Upgrade Your Storage: why New Tanks are Essential?
Choosing the right commercial storage tanks is essential. With Panel Tanks by American Tanks, you can rely on our experienced panel tank team to provide guidance and recommend our hot-dipped galvanized options when appropriate.
Galvanized tanks are strengthened with additional protective coatings, significantly extending the lifespan of your asset collection. HDG tanks also offer exceptional service value and quality without the high cost of stainless steel. Additionally, hot-dipped galvanization complements units intended for painting. By combining these two coating types, you could potentially double the original lifespan of a standard bare steel tank.
Considering long-term solutions through a comprehensive cost-benefit analysis is crucial for securing the most suitable lifelong tank investment aligned with your operations and business objectives.
Seawater Resilience
In coastal regions, particularly those adjacent to the ocean or saltwater bodies like bays and canals, the lifespan of your tanks can be significantly influenced. Sea spray carried by the wind and direct exposure to saltwater can rapidly corrode tank surfaces, especially those lacking galvanization. It’s crucial to evaluate the distance sea spray travels inland to accurately assess the level of saltwater exposure your tanks are likely to encounter.
Climate conditions vary across America, so it’s important to understand how your tank’s material reacts to different temperatures, UV levels, and other weather elements.
Hot-dipped galvanized steel tanks typically endure for 10-12 years in seawater environments, even when external surfaces are directly exposed to water.
Four primary factors will ultimately impact your tank’s longevity, all of which our HDG tanks are engineered to withstand for many years, including:
- Salt content in the air.
- Atmospheric sulfur dioxide emissions.
- Temperature.
- Amount of water vapor in the air.
